[{"data":1,"prerenderedAt":-1},["ShallowReactive",2],{"ssr-repo-dspace000003755":3},{"id":4,"title":5,"authors":6,"files":8,"advisors":35,"authors_detail":36,"advisors_detail":40,"publisher":41,"publish_place":42,"language":43,"type":44,"type_slug":45,"year":46,"department":47,"study_program":48,"keywords":49,"keywords_detail":53,"abstract":60,"abstract_html":61,"url":62},"repo-dspace000003755","Optimizing Cnc Machining Parameters For Minimized Machining Time In The Finishing Of Mold Using Taguchi Methodology With Mastercam Simulation Software",[7],"Mochammad Hafid Miftah Fauzi",[9,13,16,19,23,26,29,32],{"chapter":10,"requires_login":11,"label":12,"available":11},"abstrak",false,"Abstrak",{"chapter":14,"requires_login":11,"label":15,"available":11},"bab1","Bab I",{"chapter":17,"requires_login":11,"label":18,"available":11},"bab2","Bab II",{"chapter":20,"requires_login":21,"label":22,"available":11},"bab3",true,"Bab III",{"chapter":24,"requires_login":21,"label":25,"available":11},"bab4","Bab IV",{"chapter":27,"requires_login":21,"label":28,"available":11},"bab5","Bab V",{"chapter":30,"requires_login":21,"label":31,"available":11},"full","Dokumen Lengkap",{"chapter":33,"requires_login":11,"label":34,"available":21},"open","Akses Terbuka",[],[37],{"name":7,"nim":38,"slug":39},"2041230115","mochammad-hafid-miftah-fauzi",[],"Politeknik Negeri Malang","Malang","Inggris","Skripsi (D4)","skripsi-d4",2024,"D-IV TEKNIK MESIN PRODUKSI dan PERAWATAN",null,[50,51,52],"CNC Milling Machine","Mold Design","Manufacturing Mold",[54,56,58],{"name":50,"slug":55},"cnc-milling-machine",{"name":51,"slug":57},"mold-design",{"name":52,"slug":59},"manufacturing-mold","The significance of quality and productivity in the manufacturing industry cannot be overstated, as they directly impact profitability. To remain competitive and keep pace with advances in technology, manufacturing industries must continuously improve their processes to enhance the quality and productivity of their products. One technology that has contributed to such improvements is CNC milling machines, Prototyping the product using 3D Printing machine, Design the Mold using Autodesk Inventor (CAD), Analysis the product using Autodesk Mold Flow (CAE) and Programming CNC using Mastercam software (CAM), which have been used in this study. In this study, we explored the impact and optimization of 6 cutting parameters, Feed rate (F), Plunge Rate (P), Plunge zig-zag angle (Pz), Spindle Speed (S), Multi Passes (M) and Step Over (So) with 2 kinds of Noise Factor (Working Efficiency of Feed rate and Plunge rate) on the specific Machining Time during finishing process of Core and Cavity Mold, employing the Taguchi method. Experiments were conducted using Taguchi's L25 orthogonal array. The optimization of cutting parameters was achieved through the Signal-to-Noise Ratio, while Analysis of Variance (ANOVA) was utilized to assess the significance of the process parameters affecting specific Machining Time. The findings indicated that feed rate are the most influential parameters affecting specific machining time. A confirmation test conducted at the optimal cutting conditions confirmed the success of the Taguchi method in optimization. In the competitive landscape of manufacturing, efficiency and precision are important. CNC machining offers a versatile and precise method for producing complex components, but the optimization of machining parameters is crucial to maximize productivity and reduce production costs. Currently, using Trial and Error method involves randomly adjusting parameters without a systematic approach, leading to a significant waste of time and resources as each iteration may not necessarily lead to improvement. The Taguchi methodology provides a systematic approach for optimizing process parameters, allowing for the identification of the most influential factors and their optimal settings. By conducting experiments based on Taguchi's orthogonal arrays, this study aims to determine the optimal combination of Feed rate (F), Plunge Rate (P), Plunge zig-zag angle (Pz), Spindle Speed (S), Multi Passes (M) and Step Over (So) with 2 noise factors (Working Efficiency of Feed rate and Plunge rate) on that minimizes Machining Time while maintaining product quality. So, the Taguchi Method has many advantages to implementation in this research. Based on the special technical requirements of the demountable mold, first design the product (CAD), Printing the product using 3D printing machine, Mold Flow Analysis (CAE), clarify the components and overall function of the mold, then combine the given parameter information and calculate the overall size through calculating relevant data, such as shrinkage, cooling channel, plastic product model, etc, then design the Mold using CAD software. Then collect data on the Core and Cavity Mold component, and use the results of the analysis to collect the processed data. Use Autodesk Inventor software to create a mold set model that can be assembled. Then analysis of mold flow to find the best parameter for design and parameter injection molding machine using Autodesk Mold Flow Software and Printing the Miniature Television product to find the best design and comparison between dimension of 3D design and 3D printing result using 3D Printing machine. Finally, the existing three-dimensional Core and Cavity Mold model was imported into the CAM Manufacturing Mastercam Software for Machining Time simulation, and the calculation results were analysed using the Taguchi Method comprehensively to find the minimum and efficient machining time results. Through experimental design and statistical analysis, the study evaluates the effects of varying machining parameters on machining time and identifies the optimal parameter settings. The results of this comprehensive study offer valuable insights into the optimization of CNC machining processes for Core and Cavity mold production, with potential applications in various industries.","\u003Cp>The significance of quality and productivity in the manufacturing industry cannot be overstated, as they directly impact profitability. To remain competitive and keep pace with advances in technology, manufacturing industries must continuously improve their processes to enhance the quality and productivity of their products. One technology that has contributed to such improvements is CNC milling machines, Prototyping the product using 3D Printing machine, Design the Mold using Autodesk Inventor (CAD), Analysis the product using Autodesk Mold Flow (CAE) and Programming CNC using Mastercam software (CAM), which have been used in this study. In this study, we explored the impact and optimization of 6 cutting parameters, Feed rate (F), Plunge Rate (P), Plunge zig-zag angle (Pz), Spindle Speed (S), Multi Passes (M) and Step Over (So) with 2 kinds of Noise Factor (Working Efficiency of Feed rate and Plunge rate) on the specific Machining Time during finishing process of Core and Cavity Mold, employing the Taguchi method. Experiments were conducted using Taguchi's L25 orthogonal array. The optimization of cutting parameters was achieved through the Signal-to-Noise Ratio, while Analysis of Variance (ANOVA) was utilized to assess the significance of the process parameters affecting specific Machining Time. The findings indicated that feed rate are the most influential parameters affecting specific machining time. A confirmation test conducted at the optimal cutting conditions confirmed the success of the Taguchi method in optimization. In the competitive landscape of manufacturing, efficiency and precision are important. CNC machining offers a versatile and precise method for producing complex components, but the optimization of machining parameters is crucial to maximize productivity and reduce production costs. Currently, using Trial and Error method involves randomly adjusting parameters without a systematic approach, leading to a significant waste of time and resources as each iteration may not necessarily lead to improvement. The Taguchi methodology provides a systematic approach for optimizing process parameters, allowing for the identification of the most influential factors and their optimal settings. By conducting experiments based on Taguchi's orthogonal arrays, this study aims to determine the optimal combination of Feed rate (F), Plunge Rate (P), Plunge zig-zag angle (Pz), Spindle Speed (S), Multi Passes (M) and Step Over (So) with 2 noise factors (Working Efficiency of Feed rate and Plunge rate) on that minimizes Machining Time while maintaining product quality. So, the Taguchi Method has many advantages to implementation in this research. Based on the special technical requirements of the demountable mold, first design the product (CAD), Printing the product using 3D printing machine, Mold Flow Analysis (CAE), clarify the components and overall function of the mold, then combine the given parameter information and calculate the overall size through calculating relevant data, such as shrinkage, cooling channel, plastic product model, etc, then design the Mold using CAD software. Then collect data on the Core and Cavity Mold component, and use the results of the analysis to collect the processed data. Use Autodesk Inventor software to create a mold set model that can be assembled. Then analysis of mold flow to find the best parameter for design and parameter injection molding machine using Autodesk Mold Flow Software and Printing the Miniature Television product to find the best design and comparison between dimension of 3D design and 3D printing result using 3D Printing machine. Finally, the existing three-dimensional Core and Cavity Mold model was imported into the CAM Manufacturing Mastercam Software for Machining Time simulation, and the calculation results were analysed using the Taguchi Method comprehensively to find the minimum and efficient machining time results. Through experimental design and statistical analysis, the study evaluates the effects of varying machining parameters on machining time and identifies the optimal parameter settings. The results of this comprehensive study offer valuable insights into the optimization of CNC machining processes for Core and Cavity mold production, with potential applications in various industries.\u003C\u002Fp>","https:\u002F\u002Frepository.polinema.ac.id\u002Fcollection\u002Fdetail?id=dspace000003755&year=2024&title=optimizing-cnc-machining-parameters-for-minimized-machining-time-in-the-finishing-of-mold-using-taguchi-methodology-with-mastercam-simulation-software"]