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Di PT Rapid Plast, sistem feeding pada mesin assembling masih mengandalkan pengaturan timer sebagai dasar operasional, yang seringkali menimbulkan kondisi tidak optimal seperti overload atau kekurangan material pada bowl spout. Hal ini berdampak pada meningkatnya produk reject, downtime mesin, serta menurunnya efisiensi produksi. Penelitian ini bertujuan merancang sistem auto feeding berbasis smart relay Zelio dengan dukungan photoelectric sensor untuk mendeteksi jumlah material secara akurat. Dalam mode otomatis, sistem akan membaca kondisi kedua bowl, jika salah satu kosong, gerbang akan mengarah ke bowl tersebut dan motor konveyor akan aktif selama 15 detik sebelum sistem mereset. Fitur selector manual juga disediakan untuk fleksibilitas pengisian kanan atau kiri, namun tetap dibatasi waktu kerja motor untuk mencegah kesalahan operasional. Metode yang digunakan adalah komparatif, dengan membandingkan sistem otomatis ini terhadap sistem timer konvensional. Penelitian ini mencakup tiga aspek utama, yaitu merancang sistem, menerapkan Smart Relay Zelio sebagai kontrol otomatisasi, dan menganalisis dampak penerapannya. Hasil pengujian ini menunjukkan bahwa sistem yang dikembangkan mampu menjaga kestabilan pengisian bowl, mengurangi downtime mesin sebesar 42 %, serta menurunkan produk reject hingga 14,46 %.","\u003Cp>Otomatisasi dalam industri manufaktur merupakan faktor penting untuk meningkatkan efisiensi, produktivitas, dan kualitas produk. Di PT Rapid Plast, sistem feeding pada mesin assembling masih mengandalkan pengaturan timer sebagai dasar operasional, yang seringkali menimbulkan kondisi tidak optimal seperti overload atau kekurangan material pada bowl spout. Hal ini berdampak pada meningkatnya produk reject, downtime mesin, serta menurunnya efisiensi produksi. Penelitian ini bertujuan merancang sistem auto feeding berbasis smart relay Zelio dengan dukungan photoelectric sensor untuk mendeteksi jumlah material secara akurat. Dalam mode otomatis, sistem akan membaca kondisi kedua bowl, jika salah satu kosong, gerbang akan mengarah ke bowl tersebut dan motor konveyor akan aktif selama 15 detik sebelum sistem mereset. Fitur selector manual juga disediakan untuk fleksibilitas pengisian kanan atau kiri, namun tetap dibatasi waktu kerja motor untuk mencegah kesalahan operasional. Metode yang digunakan adalah komparatif, dengan membandingkan sistem otomatis ini terhadap sistem timer konvensional. Penelitian ini mencakup tiga aspek utama, yaitu merancang sistem, menerapkan Smart Relay Zelio sebagai kontrol otomatisasi, dan menganalisis dampak penerapannya. 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